Components

1. Evacuated tubes: A set of double-walled evacuated glass cylinders sit side-by-side to form the solar-absorption mechanism. They can hold heat up to 304 degrees Fahrenheit while remaining cool on their exteriors.

2. Heat pipes: Inside the glass tubes, hollow copper shafts transfer heat  using pressure and condensation.

3. Header pipes: Hot vapor travels through the shafts to the heads of the pipes while condensed liquid drops  to the base. The headers form “plug” attachments for easy insulation.

4. Insulation: The headers are wrapped in moldable, nonflammable, lightweight glass wool insulation.

Operation

1. When sun hits the evacuated tubes, it is absorbed and converted into heat.

2. The internal copper pipes move the heat to the copper headers.

3. Each heat-transfer cycle raises the water temperature in the tank. The tubes are coordinated with a radiant floor system and two heat exchangers recapture heat from used hot water.

Direct heat transfer from the tubes to the tank distinguishes this technology from a flat panel, which can lose heat to the atmosphere due to the method of insulation. Erlandson  estimates the payback on photovoltaic (PV) panels would have been about 20 years. “And most systems only have about a 25-year life span,” he adds. The thermal collectors will pay for themselves in savings within ten years and will last at least twice that long. What’s more, they take only about  nine weeks to erase their carbon footprint, something PV panels (made with an array of chemicals) can’t claim.

Also Appears In

Thermal Solar Collection Tubes That Provide Hot Water Year-Round