In recent weeks, design brands have put their creative power to good use by retooling production lines to make hand sanitizer or ventilators, developing new objects to prevent the virus’s spread, and donating critical supplies to healthcare workers. We’re thankful for their hard work and resourcefulness, and we’ve collected their inspiring initiatives to address the coronavirus crisis below. Take a look, and consider donating to their campaigns to support the relief effort.
Home Goods & Decor
New York–based WAC Lighting is donating 500,000 level-3 surgical masks to U.S. hospitals through The Glow Foundation. "Our community well-being lies in the hands of the heroic healthcare providers among us." says WAC president and co-CEO Shelley Wald. "Medical personnel and first responders need all the protection and support we can muster, but we cannot do it on our own."
Los Angeles–based machine-washable rug brand Ruggable donated $10,000 through a GoFundMe campaign to provide N95 masks to hospitals in need in Southern California. The team’s donation will fund the purchase of 5,000 masks, which will support Cedars-Sinai’s goal of 30,000 masks for hospital staff and caretakers. In addition to this contribution, Ruggable has made donations to BABY2BABY, No Kid Hungry, and Feeding America to help provide meals and supplies to families in need during these difficult times.
Organic mattress and bedding brand Avocado has shifted some production in the cut & sew departments in their Los Angeles factories to make reusable organic face masks. The company is selling the masks at cost, and while they’re not medical grade, the CDC has recommended using a face covering in the absence of other options. The masks sell in packs of 8, and Avocado notes that they are also fully equipped to make temporary or disposable mattresses for shelters and temporary housing; reusable or washable sheeting; waterproof wedge pillows; bed toppers; and disposable or inexpensive protective garb such as booties, smocks, etc.
Mellanni Fine Linens is donating sheet sets to be turned into face masks for hospital workers in New Jersey. The outer layer of the masks will be made from cotton sheets, the inner layer will be made of flannel fabric, and the straps will be made of elastic from Mellanni's fitted sheets. Mellanni notes that hospitals will be using cloth masks for employees that do not come in contact with COVID-19 patients in order to save actual masks for personnel that do come into contact with the disease.
Standard Textile, a manufacturer of healthcare and hospitality products including Mascioni Hotel Collection linens, is quickly converting several facilities to help address the current pandemic. The family-run company has pivoted manufacturing operations in its facility in Brownsville, Texas, to make face masks, while another facility has shifted to making face shields for hospital workers. The company has also developed a liquid resistant, breathable, and reusable cover gown for healthcare workers. Dr. Richard Hobert, Director of Development for Standard Textile, says that "in three short weeks, we orchestrated fabric development, material sourcing, garment fabrication, wash durability testing, and other product testing to deliver an essential reusable gown for our medical communities."
In Oregon, the Portland Garment Factory has been producing gowns and masks for medical professionals. They’ve shipped out 7,500 barrier masks over the past two weeks, and their PPE is made of biodegradable material. The company has set up a donations page to help offset the costs of making PPE for healthcare workers.
3D Printing & Engineering
Dyson, the British technology company known for its vacuum cleaners and hair dryers, recently announced that it has developed—in a matter of ten days—a ventilator designed specifically for coronavirus patients. The company began working on its CoVent ventilator after founder James Dyson received a call from UK Prime Minister Boris Johnson. Dyson anticipates that the ventilators will be ready in early April.
In the 3D printing industry, several companies have mobilized their technology and manufacturing resources. Stratasys, one of the earliest and largest manufacturers of 3D printers, is responding to the COVID-19 crisis by sharing design files and "rapidly scaling efforts to print both reusable and disposable face shields on dozens of FDM 3D printers located in Texas, California, and Minnesota." Their goal is to deliver 5,000 shields over the next week, and they are also looking into designs for face masks and filtration systems.
Budmen Industries, a Syracuse, New York–based 3D printer designer and manufacturer, is using all of its printers to produce parts for face shields for healthcare workers. The company has made its printing files available to anyone, and it’s working to match healthcare organizations in need with registered 3D-printed face shield producers.
The UW Makerspace at the University of Wisconsin-Madison worked with the UW Hospital, Delve, and Midwest Prototyping to design a medical face shield for healthcare professionals. The design, based on shields currently in use in hospitals around the country, can be produced at scale in an economical way. UW Makerspace has made the design available on its website, along with contact information for suppliers and buyers.
RCH Studios, a design collective based on the West Coast, has sourced 3D-printable files from American designer Jenny Sabin and Sabin Lab to produce upwards of 100 shields each week. They’re operating around the clock, and will continue producing for at least the next few weeks. The shields will provide Los Angeles’ hospitals and other regions of the U.S. with much needed PPE.
Transportation & Aerospace
Tesla CEO Elon Musk has confirmed to New York City mayor Bill de Blasio that he will donate hundreds of ventilators to the city and New York State. The ventilators were manufactured in China from U.S. government–approved producers. Musk has also hinted at a potential collaboration with the engineering team at Medtronic, a medical device company, to produce ventilators.
British automobile manufacturer Vauxhall and multinational aerospace corporation Airbus are also planning to use their manufacturing and assembly expertise to 3D print ventilator parts for coronavirus patients in the UK.
Fashion & Luxury Retailers
In France, luxury goods retailer LVMH announced that it has converted its perfume manufacturing facilities to produce hand sanitizer that will be provided to French health authorities at no cost. The factories normally produce makeup and perfume for the company’s high-end brands, which include Givenchy, Dior, Bulgari, and Guerlain.
Kering, the parent company of Saint Laurent and Balenciaga, committed its French factories to produce face masks once given formal approval from the French government. The company is also donating 3 million surgical masks.
The Armani group announced that its manufacturing facilities in Italy have pivoted to produce single-use medical overalls for healthcare workers in the nation’s hardest-hit areas.
In the Italian city of Perugia, Prada has converted its factory to produce masks and medical overalls for healthcare workers in the region. And Gucci recently promised to donate 2 million euros split between the Italian Civil Protection Department and the World Health Organization’s COVID-19 Solidarity Response Fund.
Across the Atlantic, Sigil Scent, which produces a line of 100% natural fragrances, has started offering scented hand sanitizer at cost, with the option for consumers to donate $5 to the L.A. LGBY Center’s Food Pantry or $5 toward the company’s operating costs. The sanitizer is a combination of 80% 190-proof organic wheat–based ethyl alcohol with distilled water and essential oils.
Architecture & Industrial Design
On the design and construction side, Carlo Ratti Associati and Italo Rota are transforming shipping containers into CURA intensive care pods for COVID-19 patients. The pods, which employ negative pressure to contain contaminated air, are currently under construction as a test for a hospital in Milan, Italy, with sponsorship from UniCredit.
Minnesota-based Loll Designs is an outdoor furniture manufacturer who recently designed a recyclable hospital bed. The bed would be made from a material they already use to produce their furniture, and could be produced as needed for regions overwhelmed by the crisis.
London-based architectural designers Ivo Tedbury and Freddie Hong worked together to create Hands-Free Architecture, which they say is "an emergency response to adapt our built environment during the COVID-19 pandemic." Their 3D-printed design attaches to standard door hardware so that doors can be opened with a sleeved forearm instead of one’s hands. The open-source prototype can be printed from a variety of materials.
NYC Makes PPE is a group of designers, makers, engineers, and healthcare professionals including SHoP Architects, the Pratt Institute, Makerspace NYC, and Columbia University Makerspace. The group is using local DIY production technology (such as 3D printers) to produce PPE (including face shields and face masks) for distribution to hospitals throughout New York City. The collaborative has set up a GoFundMe campaign to help cover material costs.
Other architecture and design firms using their 3D printers to produce face shields include Howeler + Yoon, Bjarke Ingels Group, KPF, and Handel Architects. Many are using open-source files available through various 3D printing manufacturers around the globe—and some have even improved on those files.
At BIG, for example, a team updated an open-source design by Erik Cederberg of 3DVerkstan so that it’s possible to print 50 units in a 24-hour cycle. The firm has been able to print nearly 5,000 units this week in New York, and it plans on expanding the effort to its London and Copenhagen offices in the coming week.
Know of other companies that are putting their resources and knowledge to good use? We'd love to hear more!
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