The 3107 Chair

written by:
photos by:
July 20, 2009
Originally published in The City Life

It takes nine sheets of veneer, two layers of cotton backing, up to five coats of paint, and 11 days to make a 3107 chair. We take you to the floor of Fritz Hansen's stackable-chair factory to show you how it's done.

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  At the Fritz Hansen factory in Denmark, a worker inspects the paint finish of a Series 7 chair in front of a wall displaying just some of the wood and color options available.
    At the Fritz Hansen factory in Denmark, a worker inspects the paint finish of a Series 7 chair in front of a wall displaying just some of the wood and color options available.
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  The Fritz Hansen factory in Denmark.
    The Fritz Hansen factory in Denmark.
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  A worker runs two strips of veneer through a machine that glues the edges together.
    A worker runs two strips of veneer through a machine that glues the edges together.
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  A cotton backing is added before the sheets are cut into their rough shapes.
    A cotton backing is added before the sheets are cut into their rough shapes.
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  The veneer is glazed with adhesive.
    The veneer is glazed with adhesive.
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  After the veneers are covered in glue, they are assembled into nine-sheet piles.
    After the veneers are covered in glue, they are assembled into nine-sheet piles.
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  The plywood pieces are fed into the factory's computer controlled machine (CCN, where they are cut into the signature Series 7 silhouette.
    The plywood pieces are fed into the factory's computer controlled machine (CCN, where they are cut into the signature Series 7 silhouette.
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  A hydraulic press molds the stacks into chair forms; the machines can do up to eight pieces at a time.
    A hydraulic press molds the stacks into chair forms; the machines can do up to eight pieces at a time.
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  Workers then sand the chair forms by hand.
    Workers then sand the chair forms by hand.
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  A machine attaches plastic discs to the undersides of the seats.
    A machine attaches plastic discs to the undersides of the seats.
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  A robotic arm paints the hanging chairs for optimum coverage.
    A robotic arm paints the hanging chairs for optimum coverage.
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  The legs are attached and one last inspection is done before the chairs are packed and shipped. Read the whole article here.
    The legs are attached and one last inspection is done before the chairs are packed and shipped. Read the whole article here.
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