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Finishing

When finishes are chosen and every-one has signed off, the factory line begins to churn. “We do a short production run of about 500 phones,” says Johnstone, “and use them heavily to gather feedback.” Choosing the finishes takes place in the AMOI paint studio, which has a massive digital wall of color swatches on painted plastic. “There are a hundred different shades and textures of black,” Johnstone says. “We went for a nice soft-touch black. The texture is crucial. It has to feel good in my hand.” The phone parts are painted in Shanghai and assembled by a pro-duction line in Xiamen on the outskirts of Shanghai. “Like with any mobile phone, there’s a ramp period in manufacturing,” says Johnstone. “You start off building a couple hundred a day, then it goes up to several thousand a day.” The first run has three color schemes: a Skype-colored blue and white, a youthful pink and white, and a more conservative black. “The iconic one is the white handset with blue highlights. When you see someone walking down the street with it, you say, Hey, that’s a Skypephone.”

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    Skypephone

    Last year saw the European launch of the world’s first mobile phone with integrated Skype, the Voice over IP software traditionally used via computer. This year, the phone arrives in the United States. Like most mass-produced items, mobile phones are usually made in China, and while the Skypephone is no exception, with hardware made and assembled at the Shanghai facilities of AMOI, its parts are sourced from all over the world. The Qualcomm chipset comes from San Diego, the software from iSkoot in Israel. The design was directed by Hutchison Whampoa Limited, the Hong Kong–based company that initiated the project. Dwell recently sat down with Ken Johnstone, director of products at HWL, to discuss the production process.

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