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Explore - How they make it
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The 9090
Alessi—In the 1970s, Alessi invested $300,000 to develop its first cooking appliance: a stovetop espresso maker by Richard Sapper. The northern Italian family business had made stainless...
written by: Virginia Gardinerphotos by: Alex Subrizi02.26.09 -
Cold Press
The factory floor is a city of tall hydraulic presses. Humming and chinking sounds bellow down aisle after aisle. Workers wearing light-blue gloves spray grease onto sheet-metal pieces, place them...
01.01.09 -
Weld
Tungsten inert gas (TIG) welds and spot-welds join the molded parts. In TIG welding, the inert gas argon is blown out of a nozzle to surround a white-hot tungsten electrode at the tip of the...
01.01.09 -
Polish
Alessi uses two types of 18/10 stainless steel (the number refers to the chromium-to-nickel ratio): 2B, with a carbon content of 0.2 percent, is more malleable and less shiny than BA, which has 0.4...
01.01.09 -
Package
After more than 100 steps, the completed parts are ready for packaging. Workers assemble the upper container, filter funnel, gasket, and boiler in much the same way that the eventual user will put...
01.01.09 -
Steelwood Chair
Magis—The Steelwood chair from Magis is a product of experience—the suppliers who punch the sheet metal for the back, which adroitly supports four legs and a beech wood seat, are among...
written by: Virginia Gardinerphotos by: Erwan Bouroullec01.25.09 -
Shear and Coin
The metal-punching facility is down the road from the Magis headquarters in Motta di Livenza, in northeastern Italy. Steel sheets, 191⁄2 inches high, 45 inches wide, and less than 1⁄16-inch thick,...
01.01.09 -
Perimeters
The next tool makes a perpendicular fold around the sheet’s perimeter, which allows the hard edges to be folded away from the smooth backrest. Parts of this fold will become armrests. &ldquo...
01.01.09 -
Cuts, Curves, Cuts
The tool that folds the curve of the back of the chair is the most dramatic, but it is no more essential than the others, which trim the edges, cut the holes, and add a final soft angle to the...
01.01.09 -
Fitting Wood
Four straight legs and a round seat are CNC-milled out of solid beech, bolt holes and all, ready for fixing to the punched and painted steel. As the chair began production in early 2008, the...
01.01.09 -
Molten Dust
Piombino Dese, a drab industrial town between Venice and Verona, has many small glass companies, including Vetrerie New Glass, founded by Franco Pellizzon in 1991 and one of several Glo-Ball...
01.01.09 -
Blow Mold
When the blob has reached a diameter of about six inches, it has already been handled by two or three blowers, who multitask like chefs.
01.01.09 -
Cool and Cut
Vetrerie New Glass can make 18 Glo-Balls per hour—Pellizzon keeps the operation tight in order to guarantee exceptional quality. The balls sit in a slow-cooling kiln for two hours; otherwise, they...
01.01.09 -
Put Together
West of Piombino Dese, in Bovezzo, the well-tended Glo-Balls meet the other parts of the lamp: laminated tubular steel stands, bases, and electronic components sourced in Milan. At first glance the...
01.01.09 -
Little Field of Flowers
Nanimarquina—In 1987, Barcelona-based designer Nani Marquina established a textile and rug design studio. Since 1993, the company’s designs have been manufactured in northern India....
written by: Virginia Gardiner01.25.09 -
Sketching
Little Field of Flowers was first conceived in 2005, when, in the cyclical course of design trends, flowery was at the height of fashionability. Nani Marquina says, “We thought it would be nice to...
01.01.09 -
Prototyping
“We ordered the first prototypes in an embossed pattern,” explains Marquina, who works with several Indian manufacturing facilities. The Nanimarquina team instructed the manufacturers to use a...
01.01.09 -
Die Cutting
As Boontje’s signature style is often associated with cutouts, Marquina’s solution was a good fit. Sheets of felt from Rajasthan go into a die cutter, which is essentially a combination of a waffle...
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Weaving
Depending on the size of the rug—they come in three sizes—one or two technicians at SPN operate the loom, which involves painstaking manual labor. “Every two or three lines,” Marquina explains, “we...
01.01.09 -
Cut
Organic merino wool arrives from Vermont, woven and mounted on rolls over a yard and a half wide. When asked what makes the wool organic, Notkin explains that the sheep grazed on pesticide-free...
01.01.09
