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  1. How they make it

    Drawing

    Kyttänen’s designs travel straight from his imagination to the computer. “Hardly anything happens on paper anymore,” he says, “because most of the files are so complex that it’s practically...

    01.01.09

  2. How they make it

    Slicing

    The design files are sent to EOS GmbH, a Munich-based factory with six different types of laser-sintering machines. Before they begin, a slicing software divides the Trabecula into some 6,000 cross...

    01.01.09

  3. Sintering
    How they make it

    Sintering

    “Sintering” is not an everyday word for most people—it means using laser energy to melt and fuse particles. It’s traditionally applied to metal, but nowadays it works very well on certain varieties...

    01.01.09

  4. Unpacking
    How they make it

    Unpacking

    When the bucket has cooled, it’s time to assemble the pieces. Ahmadou Kaloga, an EOS applications support technician, usually does the unpacking. “It’s like an archeological dig,” says Kyttänen. “A...

    01.01.09

  5. 01 Woodblocks
    How they make it

    01 Woodblocks

    Woods’s prints begin as marker drawings on acetate. “We have a set of patterns that have been reduced from wood grain,” he says, “and we use them as a library, and change them around. So it really...

    01.01.09

  6. 02 Plywood
    How they make it

    02 Plywood

    Wrong based his designs on DIY plywood-furniture patterns from postwar Britain. “It’s a very simple message of construction using plywood and turned timber legs,” he explains.“ They’re like...

    01.01.09

  7. 03 Prints
    How they make it

    03 Prints

    Before the furniture is assembled, each piece is painted jet-black and printed with the CNC-cut MDF woodblocks, which Wrong calls “crude but very effective.” Enamel paint in various shades is...

    01.01.09

  8. How they make it

    04 Groove

    Once the pieces are assembled, their stepped miter joints are glued together and clamped to dry. Wrong routs a three-millimeter perpendicular groove along every 90-degree corner of each piece. The...

    01.01.09

  9. Birdhouses
    Product Reviews

    Birdhouses

    Dear Dwell: We'd like to get a modern-looking birdhouse. Which ones will look best in our backyard? —Erik Edwards, St. Louis, Missouri

    written by: Christopher Bright
    photos by: Peter Belanger
    01.01.09

  10. How they make it

    Structural Steel

    The first workstation sits just outside the factory’s rear entrance, where deliveries of recycled steel are deposited.

    01.01.09

  11. Rough Frame Construction
    How they make it

    Rough Frame Construction

    In the third stage of rough frame construction, after painting and prepping, structural insulated panels (SIPs) are dropped in from above and attached to grooves set within the basic frames in...

    01.01.09

  12. How they make it

    Finish Construction

    Finish surfacing comes next—windows, drywall, cabinetry, ornamental metalwork, tiling, appliances, and fixtures are put into place.

    01.01.09

  13. Homesite Delivery
    How they make it

    Homesite Delivery

    After completion at the factory, each home is shrink-wrapped and loaded onto a truck for direct site delivery.

    01.01.09

  14. Beyond the Ficus
    Product Reviews

    Beyond the Ficus

    Q: I enjoy plants' form, color, and positive impact, but what frustrates me is the lack of interesting houseplants available today. Are houseplants old-fashioned and out of place in the modern home...

    01.01.09

  15. A Note on Our Expert

    A Note on Our Expert: Josh Epple

    Originally opened in 1889, Drewes Bros. is a San Francisco neighborhood butcher shop specializing in all-natural free-range products, run by brothers Josh and Isaac Epple.

    01.01.09

  16. A Note on Our Expert

    A Note on Our Experts: Richard and Peter Schultz

    After 20 years working for Knoll and collaborating with modern furniture titans like Harry Bertoia, Richard Schultz went into business for himself.

    01.01.09

  17. Vampire Power
    Design 101

    Vampire Power

    Probably the most evocative term among the otherwise technocratic energy vocabulary, vampire power is the continuous current that appliances and electronics draw from an outlet even when turned off.

    written by: Sarah Rich
    01.01.09

  18. Design 101

    On-Demand Hot Water

    We don’t keep a kettle boiling on the stove all day for the one moment when we want tea, so why do we keep water heated around the clock when all we need it for is a shower or a load of laundry?

    written by: Sarah Rich
    01.01.09

  19. Design 101

    Energy Retrofit: The Now House Project

    It may be simpler to build a zero-energy home from scratch than to retrofit an existing structure, but buildings constructed in the 20th century are generally the most in need of upgrades for...

    written by: Sarah Rich
    01.01.09

  20. A Note on Our Expert

    A Note on Our Expert: Susumu Ueda

    Executive chef Susumu Ueda was born in the United States and raised in Japan and has lived everywhere from Belgrade to Athens.

    01.01.09

  21. A Note on Our Expert

    A Note on Our Expert: Steve Reczkowski

    Steve Reczkowski has been a fine-art photographer for 15 years and finds working in a photo lab a most convenient occupation for supporting himself and his art.

    01.01.09

  22. A Note on Our Expert

    A Note on Our Expert: Tony Espinoza

    Tony Espinoza is the man behind San Francisco Soundworks, a full-service multiroom recording studio that’s putting the city back on the map as one of the top places to hit the charts.

    01.01.09

  23. A Note on Our Expert

    A Note on Our Expert: Arshad Chowdury

    Arshad Chowdhury is the cofounder of MetroNaps, the first company to provide midday napping facilities in the form of handsome fiberglass pods (shown opposite).

    01.01.09

  24. A Note on Our Expert

    A Note on Our Expert: Peter Stathis

    Peter Stathis is the principal of a leading collaborative design venture, Virtual Studio, which specializes in consumer products, and has worked with Arstecnica, KnollStudio, Nambé, and OXO.

    01.01.09

  25. A Note on Our Expert

    A Note on Our Expert: Daniel Patterson

    Daniel Patterson is the owner and executive chef of Coi Restaurant in San Francisco. Coi, which means “tranquil” in archaic French, is just that: a quiet refuge amid the flamboyant flash of strip...

    01.01.09

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